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QSF3.8-C74 Industrial Engine

BFCEC DCEC QSF3.8-C74 Industrial engine is a 4-cylinders in line, 3.8 liter four-strokes engine. Equipped with Electrically Control High-pressure Common Rail, engine comes with turbocharger.

The prime power at 2200 RPM of BFCEC DCEC QSF3.8-C74 Industrial engine is 99 HP.

As part of EMAC, ConeMac provides industrial power pack solution that integrated with air intake, air exhaust, cooling system, control system, transmission and hydraulic accessories, We also supplying special products such as explosion proof engine, generator and water pump set, as well as ultra-low temperature condition engine power pack.

We provide full life cycle services for all customers, from design to power system supply, from installation to commissioning, from after-sales service training to spare parts supply, from trouble shooting to overhaul technical support.

Advantages of DCEC QSF3.8-C74 Industrial Engine

  • The five key systems of the engine are developed and optimized and integrated by Cummins to ensure the reliability of the engine.

  • High pressure common rail fuel system (HPCR), fuel injection pressure up to 1600 bar, rapid throttle response at different speeds, more efficient power output, better fuel economy, and lower noise.

  • Mature intelligent electronic control technology improves the overall performance of the engine, and the engine specifications can be tailored according to the application needs, and the self-diagnosis and self-protection capabilities are stronger.

  • The filter system is redesigned for oil products, and the fuel is adaptable and suitable for applications in various fields.

  • Strong environmental adaptability, good cold start performance.

  • The overall modular design, the total number of parts is small, the failure rate is low, the structure is compact, and the maintenance is easy.

Technical Specifications

Engine Model: QSF3.8-C74
Engine Type: 4 Cylinders
Displacement: 3.8 L
Maximum low idle speed: 1200 RPM
Rated Power / Speed: 74 HP @ 2200 RPM
Peak Torque: 420 N-m (310 lb-ft) @ 1320 RPM
Fuel System: Bosch HPCR
Aspiration Method: Turbocharged and Charge Air Cooled
Emission Standard: Euro Stage IIIA
Compression Ratio: 17.2 : 1
Packing Size(L * W * H): N/A
Wet Weight: N/A
Lead Time: 15 – 30 Working Days
Payment Terms: T/T ,L/C

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Engine Model

Rated Power

Peak Torque

Fuel System

Aspiration

QSF3.8-C74 74 kW (99 HP) @ 2200 RPM 420 N-m (310 lb-ft) @ 1320 RPM Bosch HPCR Turbocharged and Charge Air Cooled
QSF3.8-C86 86 kW (115 hp) @ 2200 RPM 470 N-m (347 lb-ft) @ 1320 RPM Bosch HPCR Turbocharged CAC
QSF3.8-C93 93 kW (125 HP) @ 2200 RPM 500 N-m (369 lb-ft) @ 1320 RPM Bosch HPCR Turbocharged and Charge Air Cooled
QSF3.8-C104 104 kW (139 HP) @ 2200 RPM 540 N-m (398 lb-ft) @ 1320 RPM Bosch HPCR Turbocharged and Charge Air Cooled
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General Infomation of DCEC QSF3.8-C74  Industrial Engine

Engine Model QSF3.8-C74 CPL Code  4480
Curve & Datasheet FR97035 Rated Power 74 kW (99 HP) @ 2200 RPM
Compression Ratio 17.2 : 1 Torque Peak 420 N-m (310 lb-ft) @ 1320 RPM
Noise Emissions Top Side 90.1 dB(A) Revision 27-Jul-22
Noise Emissions Right Side 92.7 dB(A) Displacement 3.8 L (232 in3)
Noise Emissions Left Side 94.5 dB(A) Fuel System Bosch HPCR
Noise Emissions Front Side 92.9 dB(A) Maximum low idle speed 1200 RPM
Exhaust noise emissions N/A Minimum low idle speed 700 RPM
Aspiration Turbocharged and Charge Air Cooled Minimum engine speed for full load sustained operation 1700 RPM
Configuration D0F3009CX03 Emission Certification  EU Stage IIIA
——END——

Engine Performance Data DCEC QSF3.8-C74 Industrial Engine

Governed Power  Peak Torque
Engine Speed 2200 RPM 1320 RPM
Output Power 99 HP 74 kW 78 HP 58 kW
Torque 237 lb-ft 321 N-m 310 lb-ft 420 N-m
Motoring Power 27 HP 20 kW 12 HP 9 kW
Intake Manifold Pressure 43 in-Hg 146 kPa 31 in-Hg 105 kPa
Turbo Comp. Outlet Pressure 46.2 in-Hg 156 kPa 32 in-Hg 108.1 kPa
Turbo Comp. Outlet Temperature 316 deg F 158 deg C 264 deg F 129 deg C
Inlet Air Flow 284 ft3/min 134 L/s 144 ft3/min 68 L/s
Charge (Fresh Air) Flow 20.7 lb/min 9.4 kg/min 10.6 lb/min 4.8 kg/min
Exhaust Gas Flow 631 ft3/min 298 L/s 398 ft3/min 188 L/s
Exhaust Gas Temperature 779 deg F 415 deg C 957 deg F 514 deg C
Maximum Fuel Flow to Pump  130 lb/hr 59 kg/hr 112 lb/hr 51 kg/hr
Heat Rejection to Coolant 2098 BTU/min 36.9 kW 1803 BTU/min 31.7 kW
Heat Rejection to Fuel  26 BTU/min 0.5 kW  17 BTU/min 0.3 kW
Heat Rejection to Ambient 796 BTU/min 14 kW  665 BTU/min 11.7 kW
Heat Rejection to Exhaust 4095 BTU/min 72 kW 2673 BTU/min 47 kW
——END——

 

Torque Output

Power Output

Fuel Consumption

RPM  lb-ft  N-m RPM  HP kW RPM  lb/HP-hr g/kW-hr
2200 237 321 2200 99 74 2200 0.399 243
2100 249 337 2100 99 74 2000 0.338 205
2000 260 352 2000 99 74 1800 0.33 201
1900 274 372 1900 99 74 1600 0.328 199
1800 290 393 1800 99 74 1400 0.332 202
1700 300 407 1700 97 72 1320 0.361 220
1600 310 420 1600 94 70 1200 0.347 211
1500 310 420 1500 88 66 1000 0.377 229
1400 310 420 1400 83 62
1300 310 420 1300 77 57
1200 310 420 1200 71 53
1100 310 420 1100 65 48
1000 310 420 1000 59 44
900 269 365 900 46 34
800 237 321 800 36 27
—END—

System Technical Data of DCEC QSF3.8-C74 Industrial Engine

Intake Air System Maximum allowable air temperature rise over ambient at intake manifold (naturally aspirated engines) or turbo compressor inlet (turbo-charged engines): *This parameter impacts emissions, LAT, and/or altitude capability 30.6 delta deg F 17 delta deg C
Cooling System Maximum charge air cooler outlet to ambient at 25 deg C (77 deg F) (CAC dT)  63 delta deg F 35 delta deg C
Maximum CAC outlet temperature at less than or equal to 25 deg C (77 deg F) ambient 140 deg F 60 deg C
Maximum allowable pressure drop across charge air cooler and OEM CAC piping (IMPD) 4 in-Hg 13.5 kPa
Maximum coolant temperature for engine protection controls 225 deg F 107 deg C
Maximum coolant operating temperature at engine outlet (max. top tank temp) 225 deg F 107 deg C
Exhaust System Maximum exhaust backpressure imposed by exhaust system (if DPF is present, the limit is at soot level after regeneration or cleaning) 3 in-Hg 10 kPa
Recommended exhaust pipe size (inner diameter) 3 in 76 mm
Lubrication System Nominal operating oil pressure at minimum low idle 20 psi 138 kPa
Nominal operating oil pressure at maximum rated speed 50 psi  345 kPa
Minimum engine oil pressure at minimum low idle (for engine protection devices) 10 psi 69 kPa
Fuel System *Fuel cooling requirements with diesel fuel
The maximum heat rejection to return fuel at maximum coolant and inlet fuel temperature is 0.45 kW (26 BTU / min) at a fuel return flow rate
of 41 kg/hr (91 lb/hr) with a fuel return temperature of 59 deg C (138 deg F) prior to cooler.
   
Maximum supply fuel flow 130 lb/hr 59 kg/hr
Maximum return fuel flow 91 lb/hr 41 kg/hr
Maximum fuel inlet pressure 0 psi  0 kPa
Cranking System (Cold Starting Capability) Minimum cranking speed: 120 RPM
Maximum OEM parasitic load at 10 deg F and minimum cranking speed with all required starting aids before over crank protection limits. 115 lb-ft 156 N-m
Required Starting Aids: Intake Air Heater Required
Minimum ambient temperature for unaided cold start at maximum OEM parasitic load 10.4 deg F -12 deg C
Minimum ambient temperature with grid heater only at maximum OEM parasitic load -4 deg F -20 deg C
—END—

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

What's the Standard Scopes of Supply?

With full ranges of emission standard from Euro 2 to Euro 7, Dongfeng Cummins producing 12 series industrial engines, started from 3.9 liter engine, to 15 liter engine, covering the power range of 125HP to 650HP.
Dongfeng Cummins industrial engine customize developing configurations for big vehicle OEMs in China, based on each of requirement, Dongfeng Cummins producing dozens of different configuration engines with same engine model number, which only SO-Shop Order will be different with each other, the SO number is the identify number of the engine configuration of each model.
Even with same engine model, different SO number engine can have very different configuration with each other, with different prices. Some of SO-Shop Order is not available for commercial market, such as restricted models (Usually for military specifications).
EMAC offering most common, cost effective models which also able to process the production in Dongfeng Cummins, which usually have following accessories as standard configuration.

 

Scopes of Supply of DCEC Industrial Engine

Fuel System 1. Fuel Transfer Pump   Exhuast System 1. Exhuast Manifold
2. High-Pressure Fuel Pump 2. Turbocharger
3. Fuel Filter 3. Exhuast Elbow
 
Air Intake System 1. Air Intake Manifold   Starting System 1. Starter Motor
2. N/A 2. Starter Rely
 
Cooling System 1. Water Pump   Power Output System 1. Flywheel
2. Engine Fan 2. Standard Flywheel Housing
3. Standard Radiator 3. N/A
 
Lubricating System 1. Oil Pump   Charging System 1. Charging Alternator
2. Oil Filter 2. N/A
 
Engine Shut-Down System 1. Engine Fuel Shut-Off Solenoidr   Engine Mounting System 1. Engine Mouting Bracket
 
Engine Auiliary Accessories 1. Air Compressor      
------END------

What's the Available Optional Items?

Dongfeng Cummins only provides customize service for the large quantity orders or large OEMs, which means usually the order quantity are higher than 1000 units. For the small quantity engine project, EMAC provides customize services with our own resource and engineer team.
EMAC have rich experience on the customize developing, which provides abundant optional items based on the requirement of each project. The typical optional items are special Prestolite charging alternator, prestolite starter motor, Knorr Air compressor. Valeo air conditioning compressor, ECU output socket set, engine accelerate pedal etc.

 

Optional Accessories of DCEC Industrial Engine

Air Intake System 1. Air Intake Pre-Heater   Exhuast System 1. Muffler & Bellows
2. Air Intake Shut-Off Valve 2. Flame Trap
3. Air Filter 3. Spark Arrestor Type Muffler & Bellows
4. Air Intake Pre-Filter 4. Dpf System
5. Air Filter Alarm System 5. N/A
 
Fuel System 1. Coarse Filter   Lubricating System 1. Oil Pre-Heater.
2. Fuel Pre-Heater   2. N/A
 
Starting System 1. Manual Magnetic Dc Contactor   Cooling System 1. Silent Type Radiator
2. Dual Ears Flywheel Housing 2. Plateau Radiator
3. Spring Starter Motor 3. Salt-Spray Resistant Radiator
4. Air Starter Motor 4. Coolant Pre-Heater
5. Hydraulic Starter Motor 5. Jacket Water Heater
6. Manual Magnetic Dc Contactor 6. N/A
 
Engine Auiliary Accessories 1. Hydraulic Oil Pump   Control System 1. Can Add Engine Monitoring System, Contro System With Wiring Harness.
2. Air Conditioner Compressor   2. Can Add Self-Protection System that Integrated with Alarm System.
 
Power Output System 1. Clutch   Engine Mounting System 1. Shock Absorber Pad
 
------END------

Committed to Providing Stable and Reliable Premiem Power System for Global Construction Machinery Manufacturer Partners, ConeMac is A Sub-Brand of the EMAC Group that Focuses on Construction Equipment Application.ConeMac's Ranges of Products Mainly Inclduing Marine Construction Engines Power Pack, Construction Equipment Gearbox, Gear Reducer, Explosion-Proof Engines, Generator Set and Water Pump Set for Mining, Oil and Gas Field.For More Information of Our Industrial Power System Products, You Are Welcome to Visit ConeMac Homepage: Conemac.cn

What's the Modifiable Items and Scopes?

As explained in the standard scopes of supply, Dongfeng Cummins not able to provide customize developing for small quantity projects or small OEMs, so EMAC helps SME OEMs to provide customize services, not only providing additional optional items, but also provides customize modification services to meet their requirements based on the exisiting engine SO number.
As flexible service ability is our core advantages, EMAC is very experienced and good at providing customize services, the common customize services are as below:
1: AIr Intake System: Change the air intake direction.
2: Air Exhuast System: We are able to change the turbocharger direction as the interaction on installation could be occured, also change change the air exhuast direction.
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
4: Cooling System: There are lots of options for the engine cooling system, for the engine fan, we can provide customize for the material of engine fan (plastic fan or steel fan), wind direction of the engine fan (blower fan or suction fan ) and types of engine fan (mechanical fan or electric control fan).
5: Power Output System: Most of electronic controlled Dongfeng Cummins industrial engines are comes with SAE#1 flywheel housing now, while lots of customers need SAE#2 flywheel because of the housing of transmissio is SAE#2, so we have to provide customzie services for those customer, which need to modify flywheel housing, flywheel and starter motor, we also have PTO integrated type flywheel housing available, which can output the whole power of the engine from the PTO on the flywheel housing, we can also provide modification of the mounting side of the starter motor.
6: Electric System: All of Dongfeng Cummins engines are comes with standard 24V electric system, while some customer need to modify the electric system into 12V, we can also modify the starter motor and alternator into appointed brand or appointed specifications.
EMAC is your reliable professional power system partner, feel free to contact our services team to get detailed information about our standard scopes of supply, optional items and modifiable parts for our Dongfeng Cummins industrial engine, we are ready to explore the journey of our cooperation.

How to Order Engine to Replace Your Old Engine?

There are three types of engine replacements demand, type A is to replace the old Dongfeng Cummins engine, the original engine is produced by Dongfeng Cummins, type B is to replace Cummins engine produced in other countries including UK, USA, Mexico, India or Japan Komatsu Cummins, type C is to replace other brands engine or even gasoline engines with Dongfeng Cummins produced engines. The detailed introduction and replacement process are as below:
Type A: Engine Replacement Requirement (Original Engine is Dongfeng Cummins Engine).
This is most simple demand case, you just need to provide us the original engine name plate, and then we can easily check and confirm what exactly you need, and we also ensuring that the engine from us will be 100% same with your original engine. (In some case that the vehicle manufacturing modify the engine on their own, we are not able to supply the parts or the condition that modified by the vehicle manufacturer)
Type B: Engine Replacement Requirement (Original Engine is Cummins Engine but produced in UK, USA or other Cummins engine plant).
EMAC have rich experiences in replace the UK, USA or other engine plant produced engine, with Dongfeng Cummins produced Cummins engines, we required the original engine name plate photo to obtain the related information (at least we will need engine serial number, with engine model name only is useless for us, we are not able to provide quotation with engine model name only for the replacement project), and then we can check out the BOM list and all accessories of your original engine serial number, and then we can check and compare with the BOM list of our Dongfeng Cummins produced engine, choose the most closest SO number engine, and modify the parts that not same with your original engine, we have delivered hundreds of cases of replace the customer's original engine that produced in Cummins UK, USA or other engine plants with Dongfeng Cummins produced engines, you can refer to our video introduction on Youtube: https://youtu.be/dYVgRM5NsUo
We can NOT guarantee the engine produced by Dongfeng Cummins is exactly same with your original engine, but we can guarantee that all of engines from EMAC will have no problem with installtion and performance, which all of engines can works very well after replacement.
Type C: Engine Replacement Requirement (Original Engine is other brnad engines even gasoline engines).
EMAC also have rich experiences in replace the engine that not Cummins installed, these engines can be other brands such as Deutz, Caterpillar, Perkins, Komatsu or others, we even had experiences of replace gasoline engine with Dongfeng Cummins produced diesel engines.
This kind of appliaction is more complex and quite risky, EMAC can't do much thing due to lacking of information, the only thing we can guarantee is the performance after replacement, we check and compare the engine performance curve of original engine and our Dongfeng Cummins engine, and then we select the most suitable model for replacement. Due to we are lacking of the installation spaces and related accessories, we will send the both CAD and 3D drawing for our recommend engine model, and then customer have to evaluate the risky of replace the original engine with our engine, especially the risky of space, the possibile interactive when installation, and the risky of modify related coolant pipe, air pipes and wiring harness. Normally this kind of request consuming lots of energy and resource for us to carry on, also quite risky for us, so we will not work on the replacement quantity that below 50 units.
When your requirement is replacement, please tell our customer service team of what type of replacement you need, and provide us original engine name plate, the engine name plate is the necessary material before we start our business negotiations, we will NOT reply to all inquiry that even can't provide engine name plate.

How to Choose the Right Dongfeng Cummins Industrial Engine for You?

To choose a suitable engine for truck, bus or special vehicle manufacturer is quite simple, because the buyer is the manufacturer, so usually they are quite flexible with space, pipes and wiring connections.
The following process are the standard process for us to select a suitable engine model for truck, bus or special vehicle manufacturer demand.
Step 1: We need basic information of the required engine, including rated power, rated speed and emission standard of the required engine.
Step 2: EMAC will evaluate the requirement and select the suitable engine model for customer, with engine data sheet, engine performance curve, CAD darwing, 3D model and budgetary quotation provided back to customer.
Step 3: Customer should check and compare the engine data sheet, performance curve and related drawing and confirm all details one by one. Most important thing is confirm the performance curve suitable for the requirement.
Step 4: After engine confirmed, we have to check and confirm the specifications of accessories one by one carefully, like the electric system specifications (12V or 24V), the detailed specifications of starter motor, charging alternator, air compressor, power steering pump, A/C compressor etc.
Step 5: Confirming the accessories positions and connections, customer need to check and confirm all positions are suitable for the project, such as engine fan, turbocharger, oil pan position, and connections of air pipe, coolant pipe, wiring harness etc.
Step 6: After confirming the engine performance, position, connection and specifications of all accessories, we will be able to provide accurate quotation for prototype and batch order. Prototype is strongly recommend to start the cooperation, to avoid the possible problem, risky on the engine with batch order.
Notes:
1: Technical support including technical training, onsite installation and commissioning services are avaiable with additional chargers.
2: We are able to supply complete powertrain system, including engine, transmission, transfer, axle, suspension etc, engine with transmission is highly recommended, because if we supply both engine and transmission, we can run simulations for the vehicle, which we usually will provide customer a simulation report, with the simulated result of Balanced Maximum Vehilce Speed and Maximum Grade Ability at different speed.
3: EMAC able supply complete chassis that integrate all powertrain system together, which can greatly reduce the manufacturer's design works and reduce the system mismatching risky.

Tips of Dongfeng Cummins Industrial Engines!

Dongfeng Cummins is one of 50:50 joint venture of Cummins in China, its official Cummins factory that following high Cummins USA production and quality control standard, the Dongfeng Cummins factory swap every 5 years between appointed employee from Dongfeng Motor and Cummins. For more details, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.


Started the production of Cummins engines in China in 1980s, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines.

Price is always not the problem for Chinese suppliers, there are many tickies to lower down the engine prices, such as supply self-rebuild engine as new engine, supply official RECON engine from Cummins as brand new engine, assembly the fake engine with after-market parts, supply lower power model engine and change the name plate etc. You can find plenty of suppliers on alibaxx.com with various prices, the classic Chinese business style is tell you that he give you very low price and not make profit, how can you believe a businessman will make business that have no profit? They gave you low price not becuase they share their profit to you?
As a matter of fact, Chinese supplier often make their profit much more higher by selling the low quality copy products as genuine brand new products! Always remember YOU GET WHAT YOU PAID!
The key point of dealing with Chinese supplier, is to find and choose reliable business partner that will not cheat you for short-term business, but with vision of build long-term career and life-time partnership, EMAC is one of the reliable partner that not chasing for short-term high profit, but we cares our decades of good reputation and we working with all business partners not as supplier and customers, but as close friend and brothers.

FAQ of Dongfeng Cummins Industrial Engines?

1: What mean by DCEC?
DCEC is the short name of Dongfeng Cummins Engine Company, take the first letter of each word, it comes with DCEC as short name, for more details about DCEC, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.

2: Does your engines copy products?
This question is quite often from customer that not familiar with Cummins, Cummins have over 20 joint ventures in China now, and 6 of them are engine joint venture, which Cummins owns 50% share of all of those 6 engine plants, so all of the Cummins factories in China are genuine Cummins factory, that following high Cummins USA production and quality control standard. EMAC is the business partner of DCEC, and we are supplying powertrain and engine power pack based on genuine brand new engines from Dongfeng Cummins for all different applications, EMAC is a reliable and professional power system solution provider that offering abundant various options.
3: Why there are so many companies selling Cummins engines?
There are plenty of companies selling Cummins engines in China, especially on the B2B platform, such as alibaxx.com, you can find plenty suppliers there with attractive prices, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines. You should be careful of being cheated by the attractive prices with copy or rebuild products.
4: How can I identify if the engine genuine or not?
Cummins keep working on the updating its identification system, technically, there are serial number on all key components of Dongfeng Cummins engines, including cylinder block, cylinder head, turbochager, fuel pump, starter motor, alternator, you can collecting the serial number (NOT part number), and then call DCEC call service center to identify if all the numbers are matching to the original number or not. EMAC continuously updating the latest Cummins identification system, you are welcome to following our website or keep in touch with our customer services team to get latest information from Cummins.
5: What's the warranty policy for the engines supplied by EMAC?
EMAC following standard Dongfeng Cummins warranty policy, which will update sometimes, you can following us to get the latest warranty policy from Dongfeng Cummins. Generally EMAC only afford the defective parts cots and shipping costs for the warranty claims, labor costs and transportation costs are not covered in the warranty.
However, EMAC is building our own independant after-sales service system now, which aims to build a global service network, with resouces of global repair and engineering network, which we believe can bring all business partner benifit in future, helping all of OEM manufacturers expanding their market into global market without worries of lacking after-sales service network. For more details about our Global Service, you can visiting www.global-service.com.
6: How about the future parts supply for the engines? Are you able to supply parts?
As the support team of EMAC's business scope, PartMac is our own brand that focusing on genuine parts directly from all brand factories.
All of EMAC’s partners are facing big challenges with sourcing original spare parts in China. Committed to providing truthworthy and professional after-sales support and parts supply, PartMac is a sub-brand of EMAC group that focusing on parts business. Stick to original parts only, PartMac can’t give any solution on CHEAP PARTS, but you don’t need to worry about any quality issues with every single parts from PartMac.
The picture of Sale Manual showing the accessories and scopes of supply.

Engine Sale Manual

The picture of Installation Drawing showing the accessories and scopes of supply.

Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

The picture of Engine Parts Catalogue showing the accessories and scopes of supply.

Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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