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ISLe400 40 Automotive Engine

DCEC ISLe400 40 automotive engine is a 4-cylinders in line, 4 liter four-strokes engine with 114 mm bore and 145 mm stroke, equipped with Bosch vp44 and RQV-K governor. DCEC ISLe400 40 automotive engine comes with turbocharged and charge air cooled, with a EURO III post-processor.

The prime power at 2100 RPM of DCEC ISLe400 40 automotive engine is 400 HP.

As part of EMAC, DuraMac provides complete powertrain that integrated with DCEC engine, Fast-Eaton clutch, FAST-CAT transmission, Dongfeng-DANA axle and Komman air suspension, while the electrification of automobile is the certain future, Duramac also get involved with EV powertrain system.

We provide full life cycle services for all customers, from design to power system supply, from installation to commissioning, from after-sales service training to spare parts supply, from trouble shooting to overhaul technical support.

Advantages of DCEC ISLe400 40 Automotive Engine

  • Lower oil consumption,Extended stroke,the expansion of the combustion gas more fully, Increase effective efficiency output, the economy is better.

  • Strong power,advanced 4 air valves structure, greater horsepower, air burning more thoroughly, while making low speed torque increase, quicken response speedily, climb strongly.

  • Excellent reliability, with compulsive cold cut articulated pistons, Can bear extreme high mechanical load and heat load, Strength can be comparable with heavy engine.

  • Better emissions, Decorate injector and symmetrical combustion chamber in center, make the cylinder is more homogeneous mixture, burning more fully, lower emissions.

  • Super life, 30 % engines 800,000 km without overhaul.

  • Excellence power, Clean burning, use the advanced lean-burn closed loop electronic control system.

  • Excellent cold start performance, equipped with air suction electric preheater and 7.8 kw power starter, completely improve the cold start performance of the engine. Through the arctic village-MoHe of China – 36 °C extreme low temperature validation.

Technical Specifications

Engine Model: ISLe400 40
Engine Type: 6
Displacement: 8.9 L
Rated Speed: 2100 RPM
Rated Power / Speed: 400 HP @ 2100 RPM
Peak Torque: 1700 N.m @ 1400 RPM
Fuel System: CCR
Aspiration Method: Turbocharged & Charge Air Cooled
Emission Standard: N/A
Bore * Stroke: 114 mm * 145 mm
Packing Size(L * W * H): N/A
Wet Weight: 680 kg
Lead Time: 15 – 30 Working Days
Payment Terms: T/T ,L/C

coming soon

Engine Model

Advertised Power

Peak Torque

Number Of Cylinders

 Fuel System

ISLe270 30 269 HP @ 2100 RPM 1050  N.m  @  1200  RPM 6 Cylinders CCR
ISLe290 30 285 HP @ 2100 RPM 1050  N.m  @  1000 – 1900  RPM 6 Cylinders CCR
ISLe290-30 289 HP @ 2100 RPM 1050 N.m @ 1000-1900 RPM 6 Cylinders CCR
ISLe290 40 285 HP @ 2100 RPM 1050 N.m  @  1400 RPM 6 Cylinders CCR
ISLe290 50 285 HP @ 2100 RPM 1055 N.m  @  1100-1700 RPM 6 Cylinders CCR
ISLe292 40 288 HP @ 2100 RPM 1200 N.m  @  1400 RPM 6 Cylinders CCR
ISLe292 50 285 HP @ 2100 RPM 1055 N.m  @  1100-1700 RPM 6 Cylinders Bosch  HPCR
ISLe310 30 305 HP @ 2100 RPM 1200 N.m @ 1000-1700 RPM 6 Cylinders CCR
ISLe310-30 309 HP @ 2100 RPM 1200 N.m @ 1000-1700 RPM 6 Cylinders CCR
ISLe315 40 311 HP @ 2100 RPM 1200 N.m  @  1400 RPM 6 Cylinders CCR
ISLe315 50 315 HP @ 2100 RPM 1200 N.m  @  1100-1700 RPM 6 Cylinders Bosch  HPCR
ISLe325 40 320 HP @ 2100 RPM 1350 N.m  @  1400 RPM 6 Cylinders CCR
ISLe325 50 324 HP @ 2100 RPM 1350 N.m  @  1100-1500 RPM 6 Cylinders Bosch  HPCR
ISLe340 30 335 HP @ 2100 RPM 1425 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe340-30 340 HP @ 2100 RPM 1425 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe340 40 335 HP @ 2100 RPM 1425 N.m  @  1400 RPM 6 Cylinders CCR
ISLe340 50 340 HP @ 2100 RPM 1500 N.m  @  1200-1400 RPM 6 Cylinders Bosch  HPCR
ISLe360 40 335 HP @ 2100 RPM 1550 N.m  @  1400 RPM 6 Cylinders CCR
ISLe360 50 359 HP @ 2100 RPM 1550 N.m  @  1100-1400 RPM 6 Cylinders Bosch  HPCR
ISLe375 30 368 HP @ 2100 RPM 1550 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe375 30-II 368 HP @ 2100 RPM 1550 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe375-30 375 HP @ 2100 RPM 1550 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe375-40 315 HP @ 2100 RPM 1550 N.m @ 1100-1400 RPM 6 Cylinders CCR
ISLe375 50 375 HP @ 2100 RPM 1550 N.m  @  1100-1500 RPM 6 Cylinders Bosch  HPCR
ISLe380 50 379 HP @ 2100 RPM 1700 N.m  @  1300-1400 RPM 6 Cylinders CCR
ISLe400 40 394 HP @ 2100 RPM 1700 N.m  @ 1400 RPM 7 Cylinders CCR
ISL8.9-292E50A 288 HP @ 2100 RPM 1150 N.m  @  1100-1700 RPM 6 Cylinders CCR
ISL8.9-315E50A 311 HP @ 2100 RPM 1190 N.m  @  1100-1700 RPM 6 Cylinders CCR
ISL8.9-340E51A 337 HP @ 2100 RPM 1500 N.m  @  1400 RPM 6 Cylinders CCR
ISL8.9E5280B 280 HP @ 2100 RPM 1055 N.m   @   1100 RPM 6 Cylinders CCR
ISL8.9E5320B 260 HP @ 2500 RPM 1350 N.m   @   1300 RPM 6 Cylinders CCR
ISL8.9E5340B 335 HP @ 2100 RPM 1500 N.m   @   1300 RPM 6 Cylinders CCR
——END——

General Infomation of DCEC  ISLe400 40  Automotive Engine

Engine Model ISLe400 40 Advertised Power 400 HP @ 2100 RPM
Peak Torque 1700 N.m @ 1400 RPM Curve&Datasheet FR93079
Fuel System CCR No. Of Cylinders 6
Aspiration Turbocharged & Charge Air Cooled Displacement 8.9 L
Bore * Stroke 114 mm * 144.5 mm CPL Code Revision 3309
Compression Ratio 16.6 : 1 Emission Certification GB 176912005
App types Truck & Coach Emission Standard EURO 4

Installation Data of DCEC  ISLe400 40  Automotive Engine

Idle Speed 600 – 800  RPM
Maximum no load governed speed 2385  RPM
Maximum over speed capability(15secs max.) 3150  RPM
Maximum altitude for continuous operation 4000 M
Clutch engagement torque at 800rpm 950 N.m
Max. Torque from Front Power Take off in a Straight Torque Driver 950 N.m
——END——

Engine Performance Data Rated power of  ISLe400 40   Automotive Drive Engine

Parameter Rated point Checking point Maximum torque point
Engine Speed RPM 2100 1500 1300
Oil Pressure kPa 360 340 310
Air to Turbo m³/min 20 14.5 12.2
Air From Turbo Flow kg/min 23 17.2 14.2
Pressurek Pa 179 171 153
Exhaust Flow m³/min 55 42.1 35.6
Exhaust Temp 530 566 585
Fuel Consumption kg/hr TBD TBD TBD
Coolant Flow L/min 273 189 163
Heat loss to intercooler Coolant kW 108 100 96
Air kW 45 29 22
Friction Power kW 40 20 18

DCEC ISLe400 40 Automotive Engine DATASHEET

System Technical Data of DCEC ISLe400 40  Automotive Drive Engine

Air Intake System Max. temperature rise between ambient air and turbo air inlet 15
Charge air cooling Max. temperature rise between ambient air and intake manifold 30
Max. P between turbo out and manifold in 13.5 kPa
Intake pipe size normally acceptable 80 Mm
Exhaust system Maximum exhaust back pressure with full load DPF N/A
Max. back pressure imposed by complete exhaust system 10 kPa
Max. back pressure imposed by piping and EGP 15 kPa
Exhaust pipe size normally accepable 100 Mm
Fuel System Fuel compatibility N/A
Fuel components N/A
Cold Start Performance Min. unaided cold start temperature – 12 @ 120 average RPM
Min. aided cold start temperature – 25 @ 100 average RPM
——END——

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

What's the Standard Scopes of Supply?

With full ranges of emission standard from Euro 2 to Euro 7, Dongfeng Cummins producing 12 series automotive engines, started from 3.9 liter engine, to 15 liter engine, covering the power range of 125HP to 650HP.
Dongfeng Cummins automotive engine customize developing configurations for big vehicle OEMs in China, based on each of requirement, Dongfeng Cummins producing dozens of different configuration engines with same engine model number, which only SO-Shop Order will be different with each other, the SO number is the identify number of the engine configuration of each model.
Even with same engine model, different SO number engine can have very different configuration with each other, with different prices. Some of SO-Shop Order is not available for commercial market, such as restricted models (Usually for military specifications).
EMAC offering most common, cost effective models which also able to process the production in Dongfeng Cummins, which usually have following accessories as standard configuration.

Scopes of Supply of DCEC Automotive Engine

Air Intake System 1. Air Intake Manifold   Exhuast System 1. Exhuast Manifold
2. Water-Air Intercooler 2. Turbocharger
3. N/A 3. Exhuast Elbow
         
Fuel System 1. Fuel Transfer Pump   Starting System 1. Starter Motor
2. High-Pressure Fuel Pump 2. Starter Rely
3. Fuel Filter 3. N/A
         
Charging System 1. Charging Alternator   Engine Shut-Down System 1. Engine Puel Shut-Off Solenoid
       
Lubricating System 1. Oil Pump   Cooling System 1. Water Pump
2. Oil Filter 2. Engine Fan
3. N/A 3. Standard Radiator
         
Power Output System 1. Flywheel   Engine Mounting System 1. Engine Mouting Bracket
2. Standard Fflywheel Housing   2. N/A
         
Engine Auiliary Accessories 1. Air Compressor      
2. Power Steering Pump
------END------

What's the Available Optional Items?

Dongfeng Cummins only provides customize service for the large quantity orders or large OEMs, which means usually the order quantity are higher than 1000 units. For the small quantity engine project, EMAC provides customize services with our own resource and engineer team.
EMAC have rich experience on the customize developing, which provides abundant optional items based on the requirement of each project. The typical optional items are special Prestolite charging alternator, prestolite starter motor, Knorr Air compressor. Valeo air conditioning compressor, ECU output socket set, engine accelerate pedal etc.

Optional Accessories of DCEC Automotive Engine

Air Intake System 1. Air Intake Pre-Heater   Exhuast System 1. Muffler & Bellows
2. Air Intake Shut-Off Valve 2. Flame Trap
3. Air Filter 3. Spark Arrestor Type Muffler & Bellows
4. Air Intake Pre-Filter   4. DPF System
5. Air Filter Alarm System   5. N/A
         
Fuel System 1. Coarse Filter   Starting System 1.Manual Magnetic DC Contactor
2. Fuel Pre-Heater 2. Dual Ears Flywheel Housing
3. N/A 3. Spring Starter Motor
4. N/A 4. Air Starter Motor
5. N/A 5. Hydraulic Starter Motor
         
Lubricating System 1. Oil Pre-Heater.   Cooling System 1. Silent Type Radiator
2. N/A 2. Plateau Radiator
3. N/A 3. Salt-Spray Resistant Radiator
4. N/A 4. Coolant Pre-Heater
       
Power Output System 1. Clutch   Engine Mounting System 1. Shock Absorber Pad
         
Engine Auiliary Accessories 1. Hydraulic Oil Pump   Control System 1. Can Add Mechanical Accelerator Pedal
2. Air Conditioner Compressor   2. N/A
3. N/A   3. N/A
         
------END------

As part of EMAC, DuraMac is Committed to providing reliable powertrain system to commercial vehicle manufacturers around the world, a sub-brand of EMAC group that focusing on automotive application. Based on dozens of world-class engine manufacturing resources in China, and as official exporting agent of Fast tranmission (Joint venture with Caterpillar AT tranmission), Dongfeng Dana axle and Komman air suspension, DuraMac provides one-stop solutions covers from pre-design to components supply, from installation to commissioning, from pre-sales communication to after-sales service support.
For more information of our automotive power system products, you are welcome to visit DuraMac homepage: www.duramac.com

What's the Modifiable Items and Scopes?

As explained in the standard scopes of supply, Dongfeng Cummins not able to provide customize developing for small quantity projects or small OEMs, so EMAC helps SME OEMs to provide customize services, not only providing additional optional items, but also provides customize modification services to meet their requirements based on the exisiting engine SO number.
As flexible service ability is our core advantages, EMAC is very experienced and good at providing customize services, the common customize services are as below:
1: AIr Intake System: Change the air intake direction.
2: Air Exhuast System: We are able to change the turbocharger direction as the interaction on installation could be occured, also change change the air exhuast direction.
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
4: Cooling System: There are lots of options for the engine cooling system, for the engine fan, we can provide customize for the material of engine fan (plastic fan or steel fan), wind direction of the engine fan (blower fan or suction fan ) and types of engine fan (mechanical fan or electric control fan).
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
6: Electric System: All of Dongfeng Cummins engines are comes with standard 24V electric system, while some customer need to modify the electric system into 12V, we can also modify the starter motor and alternator into appointed brand or appointed specifications.
EMAC is your reliable professional power system partner, feel free to contact our services team to get detailed information about our standard scopes of supply, optional items and modifiable parts for our Dongfeng Cummins automotive engine, we are ready to explore the journey of our cooperation.

How to Order Engine to Replace Your Old Engine?

There are three types of engine replacements demand, type A is to replace the old Dongfeng Cummins engine, the original engine is produced by Dongfeng Cummins, type B is to replace Cummins engine produced in other countries including UK, USA, Mexico, India or Japan Komatsu Cummins, type C is to replace other brands engine or even gasoline engines with Dongfeng Cummins produced engines. The detailed introduction and replacement process are as below:

Type A: Engine Replacement Requirement (Original Engine is Dongfeng Cummins Engine).
This is most simple demand case, you just need to provide us the original engine name plate, and then we can easily check and confirm what exactly you need, and we also ensuring that the engine from us will be 100% same with your original engine. (In some case that the vehicle manufacturing modify the engine on their own, we are not able to supply the parts or the condition that modified by the vehicle manufacturer)

Type B: Engine Replacement Requirement (Original Engine is Cummins Engine but produced in UK, USA or other Cummins engine plant).
EMAC have rich experiences in replace the UK, USA or other engine plant produced engine, with Dongfeng Cummins produced Cummins engines, we required the original engine name plate photo to obtain the related information (at least we will need engine serial number, with engine model name only is useless for us, we are not able to provide quotation with engine model name only for the replacement project), and then we can check out the BOM list and all accessories of your original engine serial number, and then we can check and compare with the BOM list of our Dongfeng Cummins produced engine, choose the most closest SO number engine, and modify the parts that not same with your original engine, we have delivered hundreds of cases of replace the customer's original engine that produced in Cummins UK, USA or other engine plants with Dongfeng Cummins produced engines, you can refer to our video introduction on Youtube: https://youtu.be/dYVgRM5NsUo

We can NOT guarantee the engine produced by Dongfeng Cummins is exactly same with your original engine, but we can guarantee that all of engines from EMAC will have no problem with installtion and performance, which all of engines can works very well after replacement.

Type C: Engine Replacement Requirement (Original Engine is other brnad engines even gasoline engines).
EMAC also have rich experiences in replace the engine that not Cummins installed, these engines can be other brands such as Deutz, Caterpillar, Perkins, Komatsu or others, we even had experiences of replace gasoline engine with Dongfeng Cummins produced diesel engines.
This kind of appliaction is more complex and quite risky, EMAC can't do much thing due to lacking of information, the only thing we can guarantee is the performance after replacement, we check and compare the engine performance curve of original engine and our Dongfeng Cummins engine, and then we select the most suitable model for replacement. Due to we are lacking of the installation spaces and related accessories, we will send the both CAD and 3D drawing for our recommend engine model, and then customer have to evaluate the risky of replace the original engine with our engine, especially the risky of space, the possibile interactive when installation, and the risky of modify related coolant pipe, air pipes and wiring harness. Normally this kind of request consuming lots of energy and resource for us to carry on, also quite risky for us, so we will not work on the replacement quantity that below 50 units.
When your requirement is replacement, please tell our customer service team of what type of replacement you need, and provide us original engine name plate, the engine name plate is the necessary material before we start our business negotiations, we will NOT reply to all inquiry that even can't provide engine name plate.

How to Select Suitable Dongfeng Cummins Automotive Engine for Your Vehicle?

To choose a suitable engine for truck, bus or special vehicle manufacturer is quite simple, because the buyer is the manufacturer, so usually they are quite flexible with space, pipes and wiring connections.
The following process are the standard process for us to select a suitable engine model for truck, bus or special vehicle manufacturer demand.

Step 1: We need basic information of the required engine, including rated power, rated speed and emission standard of the required engine.
Step 2: EMAC will evaluate the requirement and select the suitable engine model for customer, with engine data sheet, engine performance curve, CAD darwing, 3D model and budgetary quotation provided back to customer.
Step 3: Customer should check and compare the engine data sheet, performance curve and related drawing and confirm all details one by one. Most important thing is confirm the performance curve suitable for the requirement.
Step 4: After engine confirmed, we have to check and confirm the specifications of accessories one by one carefully, like the electric system specifications (12V or 24V), the detailed specifications of starter motor, charging alternator, air compressor, power steering pump, A/C compressor etc.
Step 5:Confirming the accessories positions and connections, customer need to check and confirm all positions are suitable for the project, such as engine fan, turbocharger, oil pan position, and connections of air pipe, coolant pipe, wiring harness etc.
Step 6: After confirming the engine performance, position, connection and specifications of all accessories, we will be able to provide accurate quotation for prototype and batch order. Prototype is strongly recommend to start the cooperation, to avoid the possible problem, risky on the engine with batch order.

Notes:
1: Technical support including technical training, onsite installation and commissioning services are avaiable with additional chargers.
2: We are able to supply complete powertrain system, including engine, transmission, transfer, axle, suspension etc, engine with transmission is highly recommended, because if we supply both engine and transmission, we can run simulations for the vehicle, which we usually will provide customer a simulation report, with the simulated result of Balanced Maximum Vehilce Speed and Maximum Grade Ability at different speed.
3: EMAC able supply complete chassis that integrate all powertrain system together, which can greatly reduce the manufacturer's design works and reduce the system mismatching risky.

Tips of Dongfeng Cummins Automotive Engines!

Dongfeng Cummins is one of 50:50 joint venture of Cummins in China, its official Cummins factory that following high Cummins USA production and quality control standard, the Dongfeng Cummins factory swap every 5 years between appointed employee from Dongfeng Motor and Cummins. For more details, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.

Started the production of Cummins engines in China in 1980s, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines.

Price is always not the problem for Chinese suppliers, there are many tickies to lower down the engine prices, such as supply self-rebuild engine as new engine, supply official RECON engine from Cummins as brand new engine, assembly the fake engine with after-market parts, supply lower power model engine and change the name plate etc. You can find plenty of suppliers on alibaxx.com with various prices, the classic Chinese business style is tell you that he give you very low price and not make profit, how can you believe a businessman will make business that have no profit? They gave you low price not becuase they share their profit to you?
As a matter of fact, Chinese supplier often make their profit much more higher by selling the low quality copy products as genuine brand new products! Always remember YOU GET WHAT YOU PAID!
The key point of dealing with Chinese supplier, is to find and choose reliable business partner that will not cheat you for short-term business, but with vision of build long-term career and life-time partnership, EMAC is one of the reliable partner that not chasing for short-term high profit, but we cares our decades of good reputation and we working with all business partners not as supplier and customers, but as close friend and brothers.

FAQ of Dongfeng Cummins Automotive Engines?

1: What mean by DCEC?

DCEC is the short name of Dongfeng Cummins Engine Company, take the first letter of each word, it comes with DCEC as short name, for more details about DCEC, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.

2: Does your engines copy products?

This question is quite often from customer that not familiar with Cummins, Cummins have over 20 joint ventures in China now, and 6 of them are engine joint venture, which Cummins owns 50% share of all of those 6 engine plants, so all of the Cummins factories in China are genuine Cummins factory, that following high Cummins USA production and quality control standard. EMAC is the business partner of DCEC, and we are supplying powertrain and engine power pack based on genuine brand new engines from Dongfeng Cummins for all different applications, EMAC is a reliable and professional power system solution provider that offering abundant various options.

3: Why there are so many companies selling Cummins engines?

There are plenty of companies selling Cummins engines in China, especially on the B2B platform, such as alibaxx.com, you can find plenty suppliers there with attractive prices, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines. You should be careful of being cheated by the attractive prices with copy or rebuild products.

4: How can I identify if the engine genuine or not?

Cummins keep working on the updating its identification system, technically, there are serial number on all key components of Dongfeng Cummins engines, including cylinder block, cylinder head, turbochager, fuel pump, starter motor, alternator, you can collecting the serial number (NOT part number), and then call DCEC call service center to identify if all the numbers are matching to the original number or not. EMAC continuously updating the latest Cummins identification system, you are welcome to following our website or keep in touch with our customer services team to get latest information from Cummins.

5: What's the warranty policy for the engines supplied by EMAC?

EMAC following standard Dongfeng Cummins warranty policy, which will update sometimes, you can following us to get the latest warranty policy from Dongfeng Cummins. Generally EMAC only afford the defective parts cots and shipping costs for the warranty claims, labor costs and transportation costs are not covered in the warranty.
However, EMAC is building our own independant after-sales service system now, which aims to build a global service network, with resouces of global repair and engineering network, which we believe can bring all business partner benifit in future, helping all of OEM manufacturers expanding their market into global market without worries of lacking after-sales service network. For more details about our Global Service, you can visiting www.global-service.com.

6: How about the future parts supply for the engines? Are you able to supply parts?

As the support team of EMAC's business scope, PartMac is our own brand that focusing on genuine parts directly from all brand factories.
All of EMAC’s partners are facing big challenges with sourcing original spare parts in China. Committed to providing truthworthy and professional after-sales support and parts supply, PartMac is a sub-brand of EMAC group that focusing on parts business. Stick to original parts only, PartMac can’t give any solution on CHEAP PARTS, but you don’t need to worry about any quality issues with every single parts from PartMac.

The picture of Sale Manual showing the accessories and scopes of supply.

Engine Sale Manual

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Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

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Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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